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XLPE INSULATED
POWER CABLES
CABLE TYPE (Al-)XLPE/DTA/PVC
6-35 kV
XLPE, Cross-linked polyethylene, has stable intermolecular
bonds between polyethylene particles created by thermochemical action, due to the presence
of organic peroxide.
XLPE has the same electricl properties as the conventional polyethylene and as result of
stable intermolecular bonds, has much better thermal and mechanical properties. This
provides XLPE insulated cables to be used at maximum continuous conductor temperature of
90 °C while conventional polyethylene insulated cables to be used at that of 75 °C.
Maximum overload conductor operating temperature is 130 °C ( operating at the emergency
overload temperature shall not exceed 100 hours per year). Maximum conductor short-circuit
temperature is 250 °C. This provides an important advantage in cable ratings and is of
special significance in countries or situations where the ambient temperature is high and
derating factors have to be applied.
The cross-linking tehnology is based on entirely "dry" cross-linking and cooling
process. This eliminates micro inclusions of water from the insulation which, unless
prevented, lead to so called "water treeing" effect. A triple crosshead extrudes
the screen over the conductor and screen over insulation in a single technological
operation. All that gives the cable excellent electrical, thermal and mechanical
properties.
DESCRIPTION
Three-core XLPE/DTA/PVC cable is being made in accordance with IEC 60502/98.
Copper or aluminium compacted stranded circular conductor, conductor screen of extruded
layer of semi-conducting XLPE, XLPE insulation, insulation screen of extruded layer of
semi conducting XLPE, semi-conducting bedding tape, metallic screen consisting of copper
wires applied helically with a counterspiral of copper tape. Three cores are being laid-up
together with suitable fillers, covered with PVC separation sheath, armoured with
galvanized steel tapes applied helically in two layers and covered with PVC outersheath
over in black colour.
APPLICATION
XLPE-insulated cables can be used for nearly all installations : in the ground, in cable
ducts, indoors, in power stations, in industrial plants , in switching stations. Thanks to
their better thermal characteristics they are particularly recommended where :
- high abmient temperatures exict
- cables are exposed to the sun
- cables are laid in ducts in a concrete block
- cables are grouped
- high emergency loads are important
- high short-circuit currents are required
- high earth leakage currents have to be transmitted by the
screens
Minimum bending radius:
|
cable during instalation |
cable placed in position adjacent
to joints or terminations |
NON-ARMOURED |
15D |
12D |
ARMOURED |
12D |
10D |
D - outer cable diameter
Current carrying capacity has been calculated
according to IEC 287/82 (100 % load factor) and following conditions:
Depth of laying 0.70 m, and for 20/35 kV cables 1.0 m.
Soil thermal resistivity 1.0 K m/W.
Ground temperature 20oC, ambient air temperature 30oC, maximum
conductor operating temperature 90oC.
Sheaths bonded at both ends of an electrical section
RATING FACTORS
|
Ambient
temperature oC |
15 |
20 |
25 |
30 |
35 |
40 |
Factor |
Cable in ground |
1.04 |
1.00 |
0.96 |
0.93 |
0.89 |
0.85 |
Cable in air |
1.14 |
1.09 |
1.05 |
1.00 |
0.95 |
0.90 |
|
Soil thermal
resistivity (oK m/W) |
Factor |
0.7 |
1.0 |
1.2 |
1.5 |
2.0 |
2.5 |
3.0 |
1.12 |
1.00 |
0.94 |
0.86 |
0.77 |
0.71 |
0.66 |
COMPARISON OF CHARACTERISTIC VALUES
OF INSULATING COMPAUNDS
|
Type
of insulating compaunds |
UPET |
PET |
PVC |
Maximum continous
conductor operating temperature oC |
90 |
70 |
65 |
Maximum conductor
short-circuit temperature oC |
250 |
150 |
160 |
Dielectric power factor at
50Hz, 20oC |
4 x 10-4 |
2 x 10 -4 |
10-2 |
Relative permittivity at
50Hz, 20oC |
2.3 |
2.3 |
4-8 |
Volume resistivity at 20oC
ohm.cm |
1017 |
1017 |
1014 |
Thermal resistivity oKm/W |
3.5 |
3.5 |
6.0 |
Tensile strenth, minimum
kg/cm2 |
200 |
150 |
250 |
Elongation-at-break,
minimum % |
350 |
550 |
250 |
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